Equipment Solutions

Equipment solutions from R&D through high volume production. Choose a product to learn more.

All of Sono-Tek’s ultrasonic coating systems integrate Sono-Tek ultrasonic nozzles, liquid delivery, and full system controls. Machines range from R&D tabletop systems, standalone fully enclosed programmable systems, and wide area continuous production inline systems.

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ExactaCoat

Automated, programmable benchtop coating system with coordinated XYZ motion control using Windows-based software and user-friendly teach pendant with trackball. Versatile R&D to mid-volume production thin film coatings.

Visit How Ultrasonic Nozzles Work to learn more about the unique capabilities of ultrasonic spray.

Click on the links below to learn how this system is commonly used in the following industry applications:

Basic Specifications

Dimensions: 944 mm W x 831 mm H x 794 mm D (37.2” W x 31.2” H x 32.7” D)
Work Area*:

400 x 400 x 100mm (15.75” x 15.75” x 3.94”)
*Note: Work area may be reduced depending upon system configuration

Control: Windows-based (PC included)
Power Requirements: 120V, 220V, +/-10%, 50-60Hz
Air: 551.6 kPa (80 PSI) dry unlubricated air
Motors: Brushless DC servo
Certification: CE
Ultrasonic Nozzle Designs: AccuMist, Impact, Vortex, MicroMist, or Propel

System Options

Heat and/or Vacuum Plate: 150, 250C heat/vac or 500C heat
Head configuration: up to two heads (Ultrasonic or Vector)
Common Options:

Wire/rod coater, Ultrastatic ESC, Nozzle rotate and or tilt, 1 or 2 drawer load system, N2 Rich Environment, LEL Sensors, cleanroom upgrade, aggressive material upgrade

Liquid Delivery:

Common Liquid Delivery: Syringe pump (standard, Sonic or stirring), gantry mounted syringe pump, MicroFlow, SonoFlow Fusion, HyperFlow catalyst pump

*Additional custom options may be available depending upon application requirements
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